Rapid Prototyping Mechanical / Structures Engineer
About Us:
Collaborative autonomy is how self-tasking teams of machines will solve hard human problems, and HavocAI is an unquestioned leader in collaborative autonomy. We set the standard for autonomous surface vessels for a wide range of defense and commercial maritime missions. Success requires us to grow quickly, and we’re looking for teammates who are passionate about solving hard problems, about pushing the envelope, and about preventing conflict and saving lives. Ambition is welcome to apply within.
About the Role
HavocAI is seeking a Rapid Prototyping Mechanical / Structures Engineer to transform early aircraft concepts into physical flying platforms.
In this role, you will work at the center of Havoc’s advanced development program, building and iterating airframe structures at high velocity. You will design composite structures, fabricate components, and develop tooling that enables rapid prototype cycles.
This is a hands-on engineering role where design work and physical hardware development happen side-by-side. The ideal candidate is comfortable moving between CAD, workshop fabrication, structural testing, and flight readiness.
If you thrive in fast-paced environments and enjoy turning ideas into flying machines quickly, this role offers the opportunity to make an immediate impact.
Key Responsibilities
Rapid Airframe Development
Translate conceptual aircraft designs into functional prototype airframes
Design and fabricate composite structures for UAV platforms
Composite Fabrication
Develop and manufacture carbon fiber and composite airframe components
Design modular wing systems, fuselage structures, and structural assemblies
Tooling & Manufacturing
Design and build molds, fixtures, and tooling for rapid hardware iteration
Develop manufacturing processes that support repeatable builds
Structural Optimization
Optimize structures for weight, strength, and durability
Support structural analysis and validation testing
Flight Readiness
Support airframe integration, flight readiness reviews, and structural validation
Work closely with flight test teams during prototype deployment
Design for Production
Design structures that can transition from prototype to scalable manufacturing
Qualifications
Bachelor’s degree in Mechanical Engineering, Aerospace Engineering, or related field
Experience designing and fabricating composite airframe structures
Hands-on UAV, drone, or experimental aircraft build experience
Proficiency with CAD tools for mechanical and structural design
Comfortable working in lab, shop, and field test environments
Strong bias toward execution and rapid iteration
Preferred Qualifications
Experience designing composite tooling and molds
Experience with lightweight structural optimization
Background in experimental aircraft or high-performance UAV programs
Experience designing structures for scalable production
Familiarity with aerospace structural analysis tools
Success in the First 12 Months
Establish weekly or biweekly hardware iteration cycles
Deliver lightweight, durable prototype airframes
Develop structural designs capable of repeatable and scalable builds
Support flight validation of multiple prototype aircraft
Benefits:
100% Employer paid Health, Dental and Vision Insurance for you and your families
Life Insurance (Employer Paid)
Ability to participate in the companies 401k program (Matching)
Unlimited PTO policy with an enforced 2 week minimum
Equity Package
Work / Home Office Stipend
Global Entry
16 Week Paid Parental Leave
Monthly Health and Wellness Stipend
Our Values:
Innovation: We are driven to break new ground. Every day presents an opportunity to challenge the status quo, think boldly, and deliver advanced solutions that transform the future of defense technology.
Integrity: We hold ourselves to the highest ethical standards, ensuring transparency, accountability, and trust in all our actions and partnerships.
Mission-Driven: We are focused on achieving impactful outcomes that align with our core mission—protecting lives through innovation.
Forward-Leaning: We continuously seek out new opportunities and remain at the forefront of technological advancements. We embrace change and anticipate the challenges of tomorrow with confidence and creativity.
Ownership of All Tasks: At HavocAI, no problem is too complex or too trivial. We believe that greatness comes from tackling the hardest challenges, but also in handling the smallest, sometimes thankless, tasks with the same level of commitment and care.
Servant Leadership: We lead by serving others, whether it’s supporting our employees, partners, or the broader community. Empowering those around us is key to achieving long-term success and making a lasting impact.
HavocAI is an Equal Opportunity Employer and is committed to creating an inclusive and diverse workplace. We welcome applicants from all backgrounds and do not discriminate based on race, color, religion, gender, sexual orientation, age, national origin, disability, veteran status, or any other legally protected status.