Process Operator

Hyera Inc is seeking a highly motivated, self-driven Process Operator for its activated carbon
production facility located in Willows, CA.
The Process Operator is responsible for the operation of equipment in their assigned area of the
facility, specifically within an activated carbon production plant utilizing carbonization and
activation systems to turn agricultural waste (e.g. almond shells) into activated carbon. The
operator will monitor and control the production process, ensuring the quality and efficiency of
activated carbon output. The operator will provide support to other team members, including Lab
Staff and Field Operators, to ensure operational, safety, and quality standards are met.

RESPONSIBILITIES

Responsibilities include the following. Other duties may be assigned at management's discretion.
1. Operate and Monitor Systems:

• Operate and monitor carbonization and activation systems, including reactors, kilns, and gas handling equipment, to ensure optimal production of activated carbon.
• Monitor and control the plant's automated systems using computer-based controls.

2. Adjust Process Parameters:

• Adjust process parameters (e.g., pressure, feed rate, temperature, gas flow) to maintain product quality and meet production targets.

3. Follow Standard Operating Procedures (SOPs):

• Follow Standard Operating Procedures (SOPs) for carbonization, activation, and post-treatment processes to ensure consistency, safety, and quality standards are met.

4. Troubleshoot and Resolve Issues:

• Troubleshoot and resolve operational issues related to the carbonization and activation processes, including equipment malfunctions or deviations from process parameters.
• Troubleshoot equipment to optimize production.

5. Monitor and Maintain Equipment:

• Monitor and maintain equipment performance, including reactors, kilns, heat exchangers, and gas scrubbers, and coordinate minor repairs or preventative maintenance as needed.
• Perform basic asset care duties, including routine preventative maintenance and cleaning of the work area.

6. Collaborate with QA Teams:

• Collaborate with Quality Assurance (QA) teams to analyze product samples and adjust process parameters to meet quality specifications for activated carbon (e.g., surface area, pore size distribution, adsorption capacity).
•  Inspect product to ensure quality standards are met for activated carbon.

7. Ensure Compliance:

• Ensure compliance with safety and environmental regulations, including proper handling of carbonization gases, emissions control, and waste management.
• Maintain strict adherence to safety rules and regulations, including wearing safety equipment. Responsible for permitting onsite contract work.

8. Provide Feedback and Reporting:

• Provide feedback on process improvements and report any safety, environmental, or operational concerns to supervisors.
• Maintain accurate production records, including process data, equipment logs, and quality control reports.
•  Maintain accurate and timely logs.

9. Physical Tasks and Work Environment:

• Perform tasks such as lifting, walking, climbing, stooping, standing, pushing, and/or pulling for up to twelve (12) hours a day in a relatively noisy, industrial, high-volume environment.
• Follow procedures for plant start-up and shutdown.

10. Team Collaboration and Support:

• Work as a team to help meet or exceed production, waste, quality, and safety goals.
• Provide backup support to other roles as needed.

11. Additional Duties:

• Additional duties, as assigned.

Qualifications

• High school diploma or equivalent
• 2-3 years of experience in a manufacturing or industrial setting
• Strong knowledge of industrial processes and equipment
• Ability to read and interpret technical documents and schematics
• Proficiency in operating control systems and monitoring equipment
• Excellent problem-solving skills and attention to detail
• Basic computer skills for data entry and report generation
• Safety-conscious mindset with a commitment to following procedures
• Technical certifications related to process operations (preferred)
• Understanding of manufacturing processes and quality control principles
• Ability to work in a fast-paced environment and adapt to changing priorities
• Strong communication skills and ability to work effectively in a team

Additional Information

To perform this job successfully, an individual must satisfactorily perform each essential
duty/function. The requirements listed below represent the work environment, knowledge, skills,
and ability required or preferred. Reasonable accommodations may be made to enable
individuals with disabilities to perform the essential functions listed below.

PHYSICAL DEMANDS

• The employee must occasionally lift and move up to 50 pounds.
• Must be able to move throughout the production facility, including climbing ladders, platforms, and stairs.
• Must be able to wear all required safety and production-related equipment, including respirators, heat-resistant clothing, and safety harnesses.

WORK ENVIRONMENT

• The work environment includes exposure to high temperatures, dust, and hazardous gases typical of carbonization and activation processes.
• Noise levels may vary depending on the area of production (e.g., near reactors, kilns, or gas handling equipment).
• Personal protective equipment (PPE) is required at all times in production areas.
• May be required to work in outdoor or remote locations for equipment monitoring or maintenance.