Senior Mechanical Engineer
Orbital uses AI to build data center hardware that outperforms the competition. Our AI simulates materials at the atomic level, tests millions of hardware configurations in the time traditional methods test hundreds and finds optimal designs - not just good ones. The result is shipped hardware with specs incumbents can't match: 1 MW/rack, PUE < 1.04, 12-week lead times.
Every deployment generates field data that improves our AI models. Better models produce better hardware. Better hardware enables more capable AI. The loop is already closed and tightening with each build cycle. We are not just beneficiaries of AI progress, we are a lever on its rate.
Data Centers are where we start, because the market is urgent and the specs are demanding. But the AI-accelerated development process we've built - materials discovery, hardware design, manufacturing optimization - applies to any complex physical system. Data Centers are the proof point, not the ceiling.
We have sites in London, Canada and the USA, building teams across ML research, Product development, Mechanical engineering, and Chemical engineering. If you want to work where AI meets atoms, we'd like to hear from you.
Role Overview
Orbital Materials is seeking a highly skilled and innovative Senior Mechanical Engineer to design and optimize advanced modular data centers, focusing on revolutionary two-phase direct-to-chip cooling applications leveraging Orbital's proprietary fluid discoveries, and developing dual-use chiller systems for simultaneous data center cooling and carbon capture.
This role involves hands-on participation in cutting-edge research, including design and layout of mechanical systems for data center equipment and actively participating in and conducting lab experiments to verify the validity and performance of our modular data centers, novel cooling solutions and integrated carbon capture systems.
Key Responsibilities
Mechanical Systems Design for Modular Data Centers and Cooling Solutions
Selection of coils, heat exchangers, chillers, compressors,
Working with key stakeholders to optimize designs for performance, manufacturability, and ease of deployment
Design and Thermodynamic Analysis for Cold Plate Cooling Systems
Assist in setup, running and analysis of results for CFD
Assist in setup, running and analysis of results for FEA
Design, Selection and Analysis of Refrigeration Systems
Compare the impact on overall efficiency of the data center of different refrigerants for the ambient design condition
Select compressors, expansion valves, and other supporting systems
Coordination, Review and Approval of Technical Reports and Documentation
Review internal engineering work as well as external contractors such as CFD and FEA analysis
What We’re Looking For
Professional engineering designation in Alberta, Canada or local regulatory body
Experience in the design and equipment selection of mechanical systems used for data center cooling and/or HVAC systems
Familiarity with various data center tiers and best practices for efficiency and reliability
Continuous improvement mindset
Experience in the design, selection, and optimization of chiller systems for large-scale cooling applications
Proficiency in conducting thermodynamic analysis to optimize cooling system performance, energy efficiency, and heat transfer.
Experience with relevant simulation software (e.g., CFD, FEA) for thermal and fluid dynamics an asset
Practical experience in designing and executing lab experiments to validate the performance of mechanical systems, cooling solutions, and integrated systems.
Ability to interpret experimental data and translate findings into design improvements.
Experience in the selection and design of refrigeration systems and components
Why Join Orbital?
Competitive salary commensurate with AI sector
Flexible and generous paid time off
Pension with company match
Excellent health, dental and vision insurance plans
Equity package - the ability to own part of Orbital Materials as we grow
Regular company offsites
The experience of working in a cutting-edge organization dedicated to a better future
Orbital is an equal opportunity employer. We celebrate diversity and are committed to creating an inclusive environment for all employees.