Job Title: Maintenance PLC Technician
Location: Henrico, VA
Employment Type: Full-Time | Day Shift (flexibility to cover 2nd or 3rd shift as needed)
Shift: 1st Shift, 5:00 AM – 3:00 PM
Pay Rate: $38–$42/hour
Position Overview
We are seeking an experienced Maintenance PLC Technician to join our manufacturing maintenance team. This role focuses on maintaining and troubleshooting high-speed automated production equipment while supporting continuous improvement initiatives through electrical and PLC technologies. The ideal candidate is skilled in both electrical and mechanical systems, process automation, and industrial controls in a production environment.
Key Responsibilities
Maintain, program, and troubleshoot PLCs, HMIs, servo drives, VFDs, sensors, vision systems, and encoders
Modify, program, and troubleshoot PLC/HMI software (Allen Bradley, Siemens, or equivalent)
Develop, configure, and maintain industrial networks such as Ethernet/IP, Modbus, and I/O Link
Program and troubleshoot safety controllers to ensure safe interaction between equipment and personnel
Interpret electrical schematics, blueprints, and drawings, implementing modifications as necessary
Support installation, commissioning, configuration, and ongoing support of process automation systems
Monitor equipment performance, optimize operation techniques, and improve efficiency
Follow lockout/tagout (LOTO) procedures and identify potential hazards
Ensure compliance with industry standards, regulatory requirements, and internal safety protocols
Interface daily with cross-functional teams, including quality, engineering, production, and technical services
Document work processes, create manuals, and report progress on projects
Required Qualifications
Associate degree or trade school certification in controls, electronics, or a related field
3–5 years of manufacturing or production experience with both electrical and mechanical systems
Journeyman’s card or equivalent electrical certification
PLC/HMI programming experience (Allen Bradley, Siemens, or ELAU)
Electrical troubleshooting experience, including motors (480V)
Understanding of industrial network protocols and process control systems
Strong problem-solving, analytical, and decision-making skills
Computer literacy, including Microsoft Office
Excellent written and verbal communication skills
Self-motivated, reliable, and able to work independently or as part of a team
Knowledge of industry safe practices and procedures
Preferred Qualifications
Bachelor’s degree in Science, Engineering, or related field
Experience in consumer goods, pharmaceutical, or cosmetic manufacturing
Familiarity with lean manufacturing, continuous improvement, or regulated manufacturing environments (FDA, ISO)
Strong technical expertise in high-speed mixing and packaging equipment
Skills and Abilities
Effective communication across all levels of an organization
Results-oriented with focus on operational excellence
Ability to support teams in meeting production goals
Adaptable and eager to learn new technologies
Compensation and Benefits
$38–$42/hour depending on experience
401(k) with company match and immediate vesting
Paid holidays, sick days, and personal days
Company-paid Short Term Disability and Life/AD&D insurance
